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DIEX CORP.

ACP40

AUTO VOLUMETRIC COLD PRESS : ACP40

High efficient cold press for making diamond segment by volumetric way

Auto Volumetric Cold Press with Servo control system / Model No.:  ACP40

With Very perfect Hydraulic Clamping System of Mold can make nice cold pressing and With Servo control system, High efficient cold press for making diamond segment by volumetric way.

MAIN FEATURES

  • Programming and storing through PLC different programs allowed.

  • Proceeding with subsequent similar cycles.

  • It is allowed to manufacture multi-layer diamond segments.

  • Laser segments production.

  • Sandwich with blank layer.

  • Quick mould assembly system

  • Servo valve control with weight compensation system.

  • Auto ejection & Segment selection.

TECHNICAL DATA

Max Power Consumption 10KW
Max. Air Consumption 20 liters/min
Pressure From 3,000 to 40,000Kg at 210 bars–Big segment
Air Pressure Power 6-8 bars
Volumetric Weighing Range 0.50 to 50grams
Segment Weighing Tolerance +/-0.01mm / one filling
Overall Dimension of Machine 1,600W x 1,000L x 2,300Hmm
Weight Hydraulic Unit 1,200W x 800L x 1,500Hmm
Weight Machine Approx.2,500Kgs
Weight Hydraulic Unit Approx.   500Kgs

PRODUCTIVITY

Productivity

  • Laser segment: 7~8 segments/min , max.10 segments/min
  • Sandwich with blank:4~5 segments/min

ADDITIONAL SPECIFICATIONS

  • remote maintenance and diagnostic
  • Saving & recall of production parameters
  • Supply of powder by 2 single and dual powder shoes with radial movement.
  • A set of 4 bottles and pair of powder filling shoes of segment with backing included.
  • Quick assembly of mould by hydraulic clamping and it’s device.
  • Quick assembly of punches adapted to punch punch bolt clamp.
  • Color monitor display
  • Automatic unloading of the segments with discarding of segments out of thickness tolerance including Auto sorting of segments in 2 categories: within or without tolerance: AS OPTION
  • Position Accuracy:+/-0.01mm
  • Practical accuracy:10g +/-0.1g at 4tons/cm2
  • Mould:Height:60mm  Punches: Height min.80mm
  • Repartition of  bottom mould wear on the whole height
    (manual & automatic: shift of a given height after pressing a given no of segments)

  • Correction of the weight by action on layers’ thickness

  • Manual correction of weight by action on the layers’ thickness.

  • Intermediate compression in case of very thick layer.

  • Multi cavities moulds(depending on size of segment)for single layer.

  • Linear encoder to feed back PLC with measured upper and bottom punches’ position.

  • Automatic pause and alarm in case of
    - end of production
    - thickness out of tolerance
    - empty of shoes etc

WORKING CYCLE

  • Cold pressing of single, dual ,triple layers with blank(3 different powders)
  • Use granulated powder
  • Height of layers introduced separately.
  • Possible preliminary compression of different layers.
  • Setting of  shaking  no of shoes.
  • Setting of filling by lower punch lowering before or after shoe comes over it.

Special machines & Equipments  for Diamond Tools.
DIEX CORP. #1104 101-Dong 127,Uisadang-daero,Yeongdeungpo-Gu,Seoul,Korea
www.diex.comsales@diex.com / T. +82 70-8877-4563 / F. +82 2-780-0098

Attached files

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